top of page
Sylvia Rose

Making Sulfuric Acid in History & Today

Updated: Nov 11

Sulfuric acid (H₂SO₄) is one of the most important chemicals in the world, with many uses from car battery production to fertilizer manufacturing. It’s reactive, strong, and corrosive, burning skin on contact. While knowing the process is important, making sulfuric acid is risky business.



mad scientist
... did someone say corrosive? Hee hee hee ...

About Sulfuric Acid


Sulfuric acid is a colorless, odorless, and highly viscous liquid. It's hygroscopic, meaning it can absorb moisture from the air, and it is also a strong desiccant and acid. Sulfuric acid is called the King of Acids due to its ability to dissolve many substances.


It can react violently with water and organic materials, releasing heat and hazardous reactions. Acid must always be added slowly to water. Water should never be added to acid. Slowly is important due to the toxic fizzy fuming caused by heat and chemical reactions.



Properties and Uses


  • Industrial Applications: It’s primarily used in the manufacture of fertilizers, battery acid, explosives, and in various chemical syntheses.

  • Laboratory Uses: It serves as a dehydrating agent and is used in various chemical reactions.

  • Household Uses: In diluted forms, it can also be found in drain cleaners and some cleaning agents.


Given its importance and potential risks, it's important to understand how sulfuric acid is synthesized. Attempting to imitate the experiments is dangerous and can be lethal. Sulfuric acid can burn out eyes, it's extremely painful, permanently scarring and literally cooks skin.



horrible agony

How Sulfuric Acid is Typically Made


In industrial settings, sulfuric acid is primarily produced via the Contact Process, which involves several steps:


  1. Sulfur Combustion:

    • Sulfur is burned in the presence of oxygen to produce sulfur dioxide (SO₂).

    • Equation: S + O₂ → SO₂

  2. Oxidation of Sulfur Dioxide:

    • The sulfur dioxide is then oxidized to sulfur trioxide (SO₃) using a vanadium pentoxide (V₂O₅) catalyst.

    • Equation: 2SO₂ + O₂ → 2SO₃

  3. Formation of Sulfuric Acid:

    • Sulfur trioxide is absorbed in water to form sulfuric acid but must be handled carefully due to the exothermic nature of the reaction.

    • Equation: SO₃ + H₂O → H₂SO₄



scientific experiments

Ancient Processes of Making Sulfuric Acid


  1. In ancient times, sulfuric acid is produced by burning sulfur and saltpeter (niter) in a furnace. The resulting gases are then condensed, and collected as sulfuric acid.


  1. Sulfuric acid is also known as oil of vitriol by medieval European alchemists, as it's prepared by roasting green vitriol (iron(II) sulfate) in an iron retort.


Risks and Dangers


Chemical Burns: Sulfuric acid can cause severe skin and eye burns.

Toxic Fumes: The gases released during its production are harmful and can be fatal in higher concentrations.

Reactivity with Water: Mixing sulfuric acid with water must be done with extreme caution because it can lead to violent reactions.

Environmental Hazards: Improper disposal or spills can lead to significant environmental consequences.



very hazardous! foot on fire

Safer Alternatives


If you require sulfuric acid for a project or application, consider the following safer alternatives:


  • Purchase from a Supplier: The easiest and safest option is to purchase sulfuric acid from a reputable chemical supplier. It’s available in various concentrations, ensuring you have the right type for your needs.

  • Laboratory Services: Consider using a laboratory that can handle chemical syntheses or experiments safely.


Be Sure of Proper Disposal


For disposal of sulfuric acid, comply with local waste management services to ensure it is treated properly.



a barren place


Understanding the synthesis of sulfuric acid is essential for scientific and industrial applications. The above processes are for scientific information only and should not be attempted by anyone, anywhere, ever.



Non-Fiction Books:


Fiction Books:

READ: Lora Ley Adventures - Germanic Mythology Fiction Series

READ: Reiker For Hire - Victorian Detective Murder Mysteries




Recent Posts

See All
bottom of page